How to improve the production efficiency and output of Dalian blow film units?

As a very important plastic mechanical equipment, the blow molding unit is playing an increasingly important role in modern society. In the process of using the blowing film unit, it is necessary to strictly follow the operating procedures, strengthen daily maintenance and upkeep, to ensure the stable operation of the equipment and improve production efficiency. At the same time, it is also necessary to pay attention to environmental protection and sustainable development issues, promote the use of environmentally friendly materials and recycling technologies, and achieve the unity of economic, environmental, and social benefits.

The production process of the blown film unit mainly includes the following steps: raw material batching, extrusion, cooling, traction, cutting, winding, etc. Firstly, the preparation of raw material ingredients involves placing polymer compounds and other raw materials in the extruder according to the formula ratio for heating and melting. The polymer compounds in the extruder are heated to a certain temperature and then extruded into shape through a spiral extruder, forming the desired shape at the die head. Due to the heat generated by polymer compounds during melting, it is necessary to cool them at the cooling roller. Cooling rollers are usually cooled by water.

How to improve the production efficiency and output of Dalian blow film units?

1、 Optimizing device structure and improving device performance

Generally speaking, manufacturers will design and manufacture supporting equipment according to the specific needs of users during the equipment manufacturing process. In the daily production process, if it is found that the equipment has problems such as insufficient performance or frequent malfunctions, it can be considered to carry out moderate modifications and upgrades to improve product quality and production efficiency. Regarding equipment issues, production enterprises can communicate with equipment manufacturers to jointly solve the problem.

2、 Improve operational management mechanisms

Production enterprises can establish and improve various operational management systems and regulations to ensure the smooth operation of equipment. In the production process, daily maintenance work should be done well, and important components should be inspected and repaired in a timely manner to prevent safety hazards such as excessive wear and aging of components. Human factors should be eliminated as much as possible to ensure the normal operation of the equipment.

3、 Reasonably plan the production process

When designing the production process, it is necessary to arrange the processes reasonably and reduce the frequency of mold replacement and cleaning operations for equipment. Reasonable planning of the production process can reduce unnecessary production time waste and improve the production efficiency of the blowing film unit. For the planning of production processes, reference can be made to the production management and experience of other enterprises.

The unit structure of the blowing film unit includes an extruder, die head, hot melt machine, cooling system, cutting system, etc. The extruder plays the role of plasticizing plastic particles into a uniform molten material, and the design of the die directly affects the quality of the film. The hot melt machine is designed to ensure that the temperature of plastic particles is appropriate, so that they can reach a fluid state and enter the extruder. The function of the cooling system is to quickly cool the film to ensure its stability and tensile strength. The cutting system cuts the finished product into specified lengths and widths for packaging or making other products.

The advantages of the blowing film unit are simple production process, high production efficiency, low cost, and the ability to produce different types of plastic films.